A CNC router, also called CNC Milling machine is a computerized Numerical Controlled machine that enables you to cut various materials employing a 3D cutting CAD/CAM software. The CAD/CAM converts your design into a tool path so your machine can create 3D shapes. It can cut various types of material, like wood, foam, plastics and metals. When talking about the axis of the router we refer to the movement of the CNC Router Machine Woodworking Machine that it rotates. When talking about the axis we make reference to a fixed imaginary line for the measurement of the coordinates through which the router will cut.
It could rotate X, Y, and Z which means the machine can move right to left horizontally (X-axis), front to back horizontally (Y-axis) and vertically down and up (Z-axis), along with around itself. The working tool also provide an X-Y-Z axis motion. Adding rotation movements in other directions additionally and you will have a 4 or perhaps a 5-axis machine or even more.
In simple terms, a 3-axis router involves moving the cutting tool along 3 different axis, making it appropriate for parts and prototypes that are not too deep. A 4-axis router adds another rotary axis movement called “A axis”, along with a 5-axis CNC router involves movement from the cutting tool along 5 different axis simultaneously (2 additional axis).
There is a conception that more complex cuts could only be produced using the 5 or maybe more axis machine, but is it a misconception or otherwise not? We must be able to perform almost any cut using a 3-axis router, even more complex shapes. However, the 5-axis has the ability to machine on all five sides of any piece simultaneously, thus plays a part in the flexibility and capabilities in the machine operator, shortening machining time. For instance, trying to machine a game title dice, if utilizing a 3-axis router, the machine will only be capable of cut one side of the dice in one operation. The operator will must turn the dice to machine one other sides, performing a new set-up, at times being forced to alter the tool bit. Employing a 5-axis, the device can cut all 5 sides of the dice at once, needing to turn the dice only one more time for your 6th face.
Having the additional 2 axis along with a larger x-axis on the 5-axis CNC router allows to shorten the project time as well as so that you can handle larger parts, but simultaneously, having a longer x-axis may result in less stability and accuracy and demands the full attention in the operator. So, on one hand we have machines that are able to create certain more advanced shapes faster, thus might be more efficient, but at the same time, those are less affordable and much more complicated machines to use and maintain.
So, the amount of axis of the CNC router machine should we need? The preference depends on the particular manufacturing application needed and the end result required. Here are some instances in which the 5-axis router may be used spanning a 3 or 4-axis:
You own an unusual from the norm shaped piece to create. In the event you may need greater cutting speed (A 5-axis you can perform the cut in one single set-up instead of having to stopping and starting the tool several times with a 3-axis, turning the design to machine it on every side)
If you wish to spend less on working area (One 5-axis machine can replace several 3-axis machines running simultaneously). There are times where having a 5-axis CNC router is not really enough and rather, you would probably need a 3-D printer or both. Sometimes, a 3-D printer is a lot easier to use and has less limitations when making a shape, nevertheless it is less precise compared to a router and is limited with all the material it could use, mostly confined to thermoplastics and resin.
The end result is that you get similar quality results with both 3-axis and 5-axis routers, however, if speed is of a major essence, you may want to think about the 5-axis. Remember the latest requires harder operation, contributes to more deterioration, and is more costly.
In case you have a 3D model you intend to design which is either too large or too thick to be machined as a result of height or cutter length restrictions or the foam material not thick enough, the shape may be sliced into sections. Each slice will be machined separately utilizing the router and so the pieces could be glued together. The machined parts can then be sanded and coated with protective hard shell and painted, that can also look after eliminating any visible grooves as a result of gluing. Routers may also be used to create molds that can later be poured with concrete or polyurethane along with other casting materials.
CNC routers range between several inches of working area all the way up to 50 feet long. Every router works with a spindle – this is the motor that is certainly doing the specific cutting. Router’s spindles vary from 1HP (horse power) to 20HP and above, and they also is capable of holding end mills (the driller) from 1/16″ up to 2″ and above. Different materials require different end mills and other cutting speeds. The denser the content the slower the cutting speed.
If you need to develop a foam shape design that is certainly large or perhaps full scale use a small model, scan it using a 3D scanner then transport it in to the CNC router for machining, utilizing a specialty cutting phksdb that generates the part file. Utilizing the scanner allows you to convert any regular model to your live-size design. Any model can be scanned – a face, a sculpture, a vehicle toy, train, boat, plain and anything you need larger. You do not have to visualize and imagine the way the 3D model may be like – the scanner does it to suit your needs.
The organization is really a manufacturer and distributor of CNC hot wire foam cutters, laser cutters and CNC routers. The machines cut various foam including EPS, XPS, EPP, RenShapes, urethane, tooling foam, EVA, polyurethane, MDF, in addition to acrylics, plastics, wood and lightweight metals. Through its subsidiary company, WeCutFoam the company is additionally providing foam cutting, machining and prototyping services creating signs, logo, dimensional letters, props, exhibits, displays, prototypes and more.
Jinan Quick CNC Router Co., Ltd. was founded in 2006, “Quick-Fulltek” is our subsidiary brand which was built in 2012. We have been producing and exporting CNC machines since 2006.Our company locates in Lingang economic develepment zone in Gaoxin district in Jinan, factory floor space is more than 15,000 square meters. We have more than 300 workers including 25 professional designers, 35 experienced after sale service engineers and 20 sales persons.
JINAN QUICK-FULLTEK CNC MACHINERY CO., LTD.
Address:No. 3600, West Airport Road,Gaoxin District, Jinan, China.
TEl : +86-531-85719477e
Mbl : +86-15628788693